Nanofabrication Service

Nanofabrication Service

PAM-XIAMEN, one of leading nanofabrication companies, has formed a compatible management system of multi-material, multi-user, multi-device, multi-process after years of exploration. The details as follows:

* Multi-Material

We can process multiple materials: Si, III-V semiconductor, glass, ceramic;

– Can process wafers of 6 inches and below, compatible with irregular small pieces;

– Can process various film growth and ion source implantation.

* Multi-Party Users

We offer nanomanufacturing services for the users, including: R&D projects for corporate users, topics of universities and research institutes, OEM processing users and equipment and consumables R&D project.

* Multiple Devices

The nanofabrication from PAM-XIAMEN’s wafer foundry service can be for the devices, such as Si MEMS device, GaAs optoelectronic dvices and GaN power electronic devices.

* Multiple Processes

We have a variety of nanofabrication manufacturing technologies, like complete processing technology from front to back, multiple methods (optics, mechanics, acoustics) for test and characterization, multi-physics simulation software and so on.

In addition, we possess strong hardware and equipment capabilities, more details please see below:

1. Ultra-Clean Environment in Nanofabrication Lab

Nanofabrication Lab - Ultra-Clean Environment

Nanofabrication Lab – Ultra-Clean Environment

2. Nanofab Equipment Overview

Overview of processing platform equipment

Process Device model
DB ASM 832i(3 units) ESEC 2100hs ESEC 2007
WB K&S ConnX Elite K&S ICONNPLUs K&S ICONN LA (10 units) OE 360CHD
Tinning (Spraying Glue) Mingseal CS-600(4 units)
Semiconductor SMT DEK Printing Machine Samsung Mounter BTU Reflow Oven MaGICray AOI
Back End DISCO 3350(2 units) Han’s Marking Machine ASM Molding Machine MARCH AP1000
Photolithography BG-406/6S Double-sided Exposure Machine Hefei Zhenping HMDS MYCEO Spreading Machine
Inspection and Others Dage4000 Dage 7500VR-Xay Olympus STM7 Olympa BX53M

 

Nanofabrication Equipment

Nanofabrication Equipment

3. Nanofabrication Facility in the Yellow Zone

The accuracy of the lithography machine: front alignment ±1um, back alignment ±4um;

Adapt to product size: compatible with 6 inches and below;

Equipment type: contact lithography;

Exposure light source: UV365, 500W ultra-high pressure mercury lamp;

Exposure resolution: 1.5um (gel thickness ≤ 1um, positive glue, vacuum contact);

Yellow light area configuration: 100-level workshop, equipped with a series of processes such as HMDS, homogenizing, pre-baking, post-baking, and photolithography.

Nanofabrication Facility

Nanofabrication Facility in the Yellow Zone

4. Dicing Equipment

Dicing is the process of separating wafers (Chip) with circuit patterns made through semiconductor pre-processes into small chips (Die) in a specific method.

Wafer size: 2-8 inches;

Scribing method: grinding wheel knife scribing;

Scribing materials: Si, GaN, GaAs, InP, sapphire, glass, ceramics, packaging substrates, etc.;

Spindle speed: 6000rpm

Dicing Process Diagram

Dicing Process Diagram

Dicing Equipment

Dicing Equipment

5. Surface Mount Technology Equipment

Surface mount technology (SMT) is to package the chip on the lead frame in order to realize the electrical connection to the chip and improve stress, the heat dissipation performance and reliability.

Solder: conductive glue, silver paste, gold/tin solder, In solder, gold, copper, etc.;

Welding accuracy: ASM (±20um), ESEC (±25um);

Chip size: 0.15*0.15mm~20*20mm;

Wafer size: 12 inches and below are compatible

Welding method: hot-press bonding, eutectic welding, flip-chip welding, gluing process, etc.

SMT Process

SMT Process

SMT Equipment

SMT Equipment

6. Wire Bonding Equipment

Wire bonding is to use metal wires to interconnect the chip’s I/O end (inner lead terminal) with the corresponding package pin or wiring lands (outer lead terminal) on the substrate to achieve a solid phase welding process.

Metal wire material: Au wire, Al wire, Cu wire;

Wire diameter: tens of microns to hundreds of microns;

The shape of the key bonding tool: spherical bonding and wedge bonding;

Bonding accuracy: ±3um (up to ±2um)

Wire Bonding Process Diagram

Wire Bonding Process Diagram

Wire Bonding Equipment

Wire Bonding Equipment

7. Nanofabrication Process Capability—Special Process

Actual products fabricated by nanofabrication process:

Actual Product by Nanofabrication Process

Here are examples showing nanofabrication for optics, biological applications:

GaN & SiC materials and devices:

GaN & SiC materials and devices

MEMS quantum chip and packaging:

MEMS quantum chip and packaging

                       FBAR filter TC-SAW filter:

                      FBAR filter TC-SAW filter

MicroLED:

MicroLED

                     Neuromorphic calculation of spin-like brain devices:

                     Neuromorphic calculation of spin-like brain devices

In the development of the past few decades, nanofabrication technology has promoted the rapid development of integrated circuits and realized the high integration of devices. The main difference between nano-processing technology and traditional processing technology is that the size of the device structure formed by this process is on the order of nanometers. Following are brief nanofabrication techniques and principles. There are two types of nanofabrication:

  • One is the top-down nanofabrication, that is, complex microstructures are formed layer by layer on the surface of a flat substrate. It can also be understood as specific processing based on existing materials to realize nanostructures and devices. Currently, photolithography, nano-imprinting, and probe technology belong to nanofabrication techniques;
  • The other is the bottom-up nanofabrication, which relies on the molecular self-assembly process, which can build nanostructures from the molecular level. This type of processing method is to obtain patterns through molecular growth without the existence of basic structures or materials.

powerwaywafer

For more information, please contact us email at [email protected] and [email protected].

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